Main office(518) 638-6622

Nine days. Boiler down, mill offline, every hour billable.

Zayachek Mechanical works inside outage windows at power plants, paper mills, and mines across the Northeast and Southeast. Repairs, retrofits, structural steel, and turnkey installations, finished before the plant restarts.

See the workMain office · (518) 638-6622

Capabilities

Installation & Fabrication

New systems set, fitted, and running before the plant comes back up.

  • Turnkey Installations
  • Complete Fabrication Capabilities
  • Structural Steel Erection

Boiler & Combustion

Hot-side work on the equipment that decides whether the unit makes steam.

  • Boiler Grate Replacement/Repair
  • Soot Blower Replacements
  • Air Heaters
  • Tube Shields (Cast/Stainless)
  • SDA Replacement/Repair

Material Handling

Everything that moves fuel, ash, and product from one end of the plant to the other.

  • Ash Handling Systems
  • Conveyors (Screw, Belt & Drag-Chain)
  • Slurry Systems
  • Feed Chute/Transition Chute Replacement/Repair
  • Ram Feeder/Table Replacement/Repair
  • Shredders
  • Gear Boxes

Filtration & Emergency

Emissions equipment, plus the call you make when something fails at 2 a.m.

  • Fabric Filter Systems
  • Bag House Repairs
  • 24/7 Emergency Services
  • Assistance to Mill Maintenance Staffs

Nineteen services across four disciplines. Most jobs draw on several at once.

Across the 6 projects published here5 finished on or ahead of window24/7 emergency response

Where we work

Power plants

Grates, soot blowers, air heaters, ash systems.

Paper mills

Mill maintenance support and outage crews.

Recycling & waste

Sorting lines, conveyors, structural steel retrofits.

Mining facilities

Conveyors, slurry systems, structural steel.

Manufacturing centers

Turnkey installs and fabrication.

120+
Experts in our company working 24/7
50+
Different services we offer
2,500+
Projects completed over time
100+
Years of experience accumulated

Recent work

Outages, start to restart

All projects →
Process piping fabrication and install
ManufacturingLakeland, FL

Process Piping Turnkey Install

Outage window10 days
Completed10 days · On the window
Ram feeder and feed table rebuild in progress
Power PlantArgyle, NY

Ram Feeder & Feed Table Rebuild

Outage window7 days
Completed9 days · 2 days over
Structural steel erection at a recycling facility
ManufacturingArgyle, NY

Structural Steel Retrofit — Recycling Line

Outage window14 days
Completed12 days · 2 days early
“We appreciate your attention to detail and how you handle your business. You have a top notch organization. It was a pleasure working with you and your team, we look forward to any future projects that we cross paths on.”
Triple/S Dynamics, Inc.

Since 2004

Two brothers, a 401K loan, and a pickup truck.

Michael and Peter Zayachek started Zayachek Mechanical in 2004 after watching service and quality slide at the firms they worked for. They began with a pick up truck, a small garden trailer for tools and five employees. The crews have grown; the reason they started hasn't changed.

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